Case Study
Modular Devices logo

Modular Devices

Put project cost and revenue in one place across a nine-company, private-equity-backed portfolio — and replaced a week-long manual revenue-recognition close without leaving NetSuite

Client
Modular Devices
Industry
Mobile & Modular Medical Imaging, Cleanrooms
Key Solution
NetSuite ERP, BlueCollar Projects
Partner
BlueCollar Cloud
9subsidiaries — retail, manufacturing, project management and a lease fleet — running on one NetSuite instance
1 Week → 1 Clickmonth-end revenue recognition, once a week of manual work, now runs from a single project record
3acquisitions absorbed in the past year, with BlueCollar Projects as the project-accounting backbone for each new entity

Key Benefits

Cost and Revenue on One Record

Native NetSuite Projects kept cost and revenue apart, so a milestone-driven business couldn't recognize revenue against cost without a week of manual work. BlueCollar Projects puts budget, commitments, actuals and revenue on the same project record.

Real-Time WIP Across Manufacturing

TDC Trailer's work orders, assemblies and serialized components now flow to project cost as they're consumed. Leadership sees work in progress as it happens instead of discovering invoicing gaps after the fact.

A Platform Built for Acquisitions

With three acquisitions in the past year and more ahead, Modular Devices standardizes each new entity on the same project-accounting layer — connected to Monday.com and Salesforce for visibility across the group.

The Story

Five years on NetSuite, and the project side still lived in a spreadsheet

Modular Devices pioneered mobile medical imaging more than 35 years ago. Today the Indianapolis-based company designs, manufactures and leases mobile and modular cath labs, MRI and CT trailers, and cleanrooms for hospitals and life-science manufacturers nationwide. Under private-equity ownership it has grown to nine subsidiaries — three of them acquired in the last year alone.

The parent company had run NetSuite for about five years, including native NetSuite Projects. But the business is milestone-driven, and finance wanted to recognize revenue against cost. Native Projects couldn't connect the two. Each month, Kelsey Harden — then Director of Operations — spent the better part of a week closing out revenue recognition by hand.

“It would take probably a full week to close out the month of revenue recognition. I needed something where we could easily see our costs and revenue in the same spot.”Kelsey Harden, Director of Business Systems & Integration, Modular Devices

The acquisition of TDC Trailer, the group's trailer manufacturer, sharpened the problem. TDC needed real-time visibility into job costs, and with no reliable view of work in progress the company had fallen well behind on invoicing. When Kelsey moved into her current systems role, handing the manual process to someone else wasn't realistic — the process itself had to change.

Before

  • Native NetSuite Projects; cost and revenue in separate places
  • Week-long manual revenue-recognition close each month
  • No WIP visibility at TDC Trailer; invoicing running behind
  • Process dependent on one person's institutional knowledge

With NetSuite + BlueCollar Projects

  • Cost, budget, commitments and revenue on one project record
  • Real-time job costing across manufacturing and project entities
  • Cost codes applied automatically from the project on the sales order
  • A repeatable platform for onboarding each new acquisition
Trailers, cleanrooms and a lease fleet — nine subsidiaries with very different businesses on one project-accounting layer

Why stay on-platform

Kelsey went to SuiteWorld with one goal: find a project-accounting tool that could serve both the manufacturing and the project-management sides of the portfolio. She had already lived with the limits of native Projects and knew an off-platform tool would mean integrating cost data back into NetSuite. BlueCollar Projects, a native SuiteApp, kept everything on the general ledger and gave TDC Trailer's work orders, assemblies and WIP a direct line to project cost.

An implementation run peer to peer

Kelsey came into the engagement unusually well prepared — she knew the operations, she knew NetSuite, and she knew exactly what she wanted the system to do. The BlueCollar team met her at that level. Weekly working sessions with Riley and Michael became a standing forum for feasibility questions: is this possible, does it make sense, and is it worth building.

“I work with many vendors across our tech stack, and BlueCollar has been my favorite vendor. Riley is very knowledgeable — I'd ask a feasibility question and he'd come back with a very detailed answer. It was almost peer to peer.”Kelsey Harden, Modular Devices
TDC Trailer builds the units; serialized components are tagged to their BlueCollar project so cost lands in WIP automatically

Together they built targeted customizations rather than sweeping ones: cost codes apply automatically based on the project on a sales order, and serialized components for MRI and CT trailer builds are tagged to their BlueCollar project so cost lands in WIP, then cost of goods sold, without manual intervention.

What's next

Growth is the mandate. With more acquisitions on the horizon, Kelsey's job is to make each new entity as easy to integrate as possible, and BlueCollar Projects is the project-accounting layer she standardizes on. Two more companies in the group are slated to move onto the manufacturing side of BlueCollar Projects, and the estimating work that still lives in Excel is the next candidate for the platform.

“Now that the implementation's officially over, I'm kind of sad. I enjoyed our weekly meetings.”Kelsey Harden, Modular Devices
On-Demand Webinar

Cost and Revenue in One Place: How Modular Devices Extended NetSuite with BlueCollar Projects

Modular Devices Director of Business Systems & Integration Kelsey Harden sat down with BlueCollar Founder and CEO Kirt Christensen to walk through why a five-year NetSuite customer added BlueCollar Projects, how the implementation ran, and what changes when project cost and revenue finally live on the same record.

In this session you will learn how to:

  • Recognize revenue against cost in a milestone-driven business
  • Get real-time WIP visibility across project manufacturing
  • Decide between native NetSuite Projects, off-platform tools and a native SuiteApp
  • Standardize project accounting across a growing, acquisition-driven portfolio
  • Judge when a NetSuite customization is worth the time and money
Watch Now

Featured Speakers

Kirt Christensen, CPA

Founder & CEO, BlueCollar Cloud Solutions

Kelsey Harden

Director of Business Systems & Integration, Modular Devices

Ready to transform your operations?

See how BlueCollar Projects and NetSuite can give your team the same real-time project visibility Modular Devices runs on today.

Contact Us Today
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